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Wind energy

The trend in wind energy is to reduce production costs per MWh of electricity produced while maintaining the quality and reliability of power plants. The innovative ZKL main rotor bearing solutions for different main shaft bearings arrangement allow you to remain competitive and efficient at the same time.
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Technical support:
The field of wind energy has changed significantly over the last decade. Wind farms grew dramatically and increased their output. At the same time, a number of concepts for mounting the main shafts supporting the rotor with the propeller blades came to the market with an emphasis on their efficiency and high operational reliability. In ZKL, we produce a wide range of double-row spherical roller bearings for the main shafts of wind turbines. At the same time, we participate in new projects with the world's leading producers and penetrate into the field of tapered roller bearings.

ZKL spherical roller bearings for the main rotors of wind turbines

Spherical roller bearings for main rotors designed for demanding wind farm operating conditions.
Properties:
  • Optimized internal bearing geometry
  • Symmetric rolling elements
  • NEW FORCE standard
  • Increased accuracy
  • Main dimensions according to the ISO dimensional plan
  • One-piece brass cage guided on the inner ring
Advantages:
  • It transmits high loads
  • Long service life
  • They compensate for misalignments and deflections in the main shaft
  • Easy re-lubrication
 

ZKL advanced spherical roller bearings for the main rotors of wind turbines

Advanced spherical roller bearings are optimized according to the specific operating conditions of wind turbines and take into account the special requirements of the customer.
Properties:
  • Optimized internal bearing geometry
  • Increased axial bearing capacity
  • Symmetric rolling elements
  • NEW FORCE standard
  • Increased accuracy
  • Main dimensions according to the ISO dimensional plan
  • Two-piece brass cage on the inner ring
  • Coated rolling elements
  • High quality of functional surfaces
 
Advantages:
  • It transmits higher axial loads
  • Longer service life
  • They compensate for misalignments and deflections in the main shaft
  • Easy re-lubrication
  • High operating efficiency

ZKL single-row tapered roller bearings for the main rotors of wind turbines

The design of the bearings is adapted to the requirements of mounting in a housing with an optimized unique cage solution.
Properties:
  • Optimized internal bearing geometry
  • NEW FORCE standard
  • Special segmented cage
  • High quality of functional surfaces
  • High axial bearing capacity
 
 
Advantages:
  • Very rigid placement
  • Long service life
  • High operating efficiency
  • Low weight

Calculations and simulations

We design bearings and suitable bearing arrangement with regard to specific loads and operating conditions of customers with regard to cost minimization. The actual production and delivery of bearings to wind turbines is preceded by conceptual project management. It includes calculations of bearing durability and contact stresses based on data simulating the actual operation of the power plant.

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